100 Ton Custom Injection Moulding Machine
The 100 Ton Custom Injection Moulding Machine from Pratishna Engineers is a mid-size platform in the custom range, for small to medium components with several inserts, two-station working or in-mould operations. It starts from a proven 100 ton clamping and injection platform, and the clamp, injection unit, mould handling, controls and automation are adapted to the component, material and process.
Pratishna Engineers is one of the top and trusted custom injection moulding machine manufacturers in India. The Mumbai-based company has 35+ years of experience and has supplied 9,000+ machines to 1,000+ customers, and engineers each 100 Ton custom machine in-house for the customer’s application, backed by after-sales support.
- Clamping force
- 100 T
- Configuration
- Custom
- Engineering
- In-house
Need Help Selecting a Custom 100 Ton Machine?
Contact Pratishna Engineers to discuss your plastic injection moulding requirements and request Custom 100 ton specifications, application guidance and a quotation.
What Can Be Customised on the 100 Ton
The 100 Ton custom injection moulding machine has no fixed specification. The base platform, screw, clamp settings and options are agreed with the customer after reviewing the component, mould, material, cycle and output targets. Any of these areas can be adapted:
- Clamp: mould mounting, opening stroke, core-pull and unscrewing circuits
- Injection unit: screw and barrel for the material and shot size
- Mould handling: insert loading, shuttle or rotary working
- Controls: sequences, interlocks and process monitoring for the application
- Automation: part removal, sorting, checking or simple assembly
Key Features
- Built on a proven 100 ton clamping and injection platform, adapted to one application
- Clamp and mould area adapted for the mould layout, inserts, core pulls or unscrewing
- Injection unit and screw configured for the material and shot
- Shuttle or rotary working evaluated for two-station and multi-insert parts
- Controls and interlocks set up for the application sequence
- Automation for part removal, sorting, checking or simple assembly where the application justifies it
Applications
The 100 Ton custom machine is used where a part needs more mould space or shot than the 75 Ton platform, or where two working stations or several inserts are needed per cycle.
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Parts with several metal inserts per cycle
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Two-station work with a shuttle or rotary arrangement, evaluated per application
Overmoulded automotive and appliance parts
Electrical housings and fittings with inserts
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Parts needing core pulls from several directions
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Parts with in-mould operations or post-moulding checks
Other Custom Injection Moulding Machine Models
Need a Different Tonnage?
Compare the custom range from 75 to 120 tons and get a suitable recommendation.
Why Choose Pratishna Engineers?
- Application-Based Machine Selection
- In-House Engineering & Manufacturing
- Multiple Machine Series
- Production-Focused Solutions
- End-to-End Technical Support
- Industry-Specific Solutions
- Machine Lifecycle Support
Injection Moulding Machine Buyer Resources
Download practical resources to help you select, size and specify the right machine.
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Custom Injection Moulding Machine Brochure
The Pratishna custom range on 75, 100 and 120 ton platforms, with typical configurations, applications and the details needed to request an evaluation.
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Custom Machine Enquiry Checklist
A short list of what to send for a custom machine evaluation: part drawing or sample, material, part weight, mould details, inserts or secondary operations, cycle and output targets, and the process problem to solve.
Clamping Force & Shot-Size Calculation Guide
A clear method for calculating the clamping force and shot size your part needs, covering projected area, injection pressure, safety factor, number of cavities, part and runner weight, and material.
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FAQs / Buyer Questions
The answers our engineers give most often about the 100 Ton custom machine, before a specification is agreed.
What Is the 100 Ton Custom Injection Moulding Machine?
It is a mid-size platform in the custom range, for small to medium components with several inserts, two-station working or in-mould operations. The base clamp and injection unit are proven designs, while the mould handling, controls, feed or automation are engineered for one application.What Can I Manufacture on a 100 Ton Custom Machine?
Typical work includes parts with several metal inserts per cycle, two-station shuttle or rotary work, overmoulded automotive and appliance parts, and electrical housings and fittings with inserts.How Do I Know if 100 Ton Is Enough for My Part?
Required clamping force depends on the projected area, injection pressure, material and cavities, with a safety factor. On a custom machine, the mould size, inserts and any second station or automation also decide the platform. Share your part and mould details and Pratishna Engineers will confirm whether the 100 Ton platform is suitable.Why Is There No Standard Specification for the 100 Ton?
Because each custom machine is configured for one application. Screw size, shot, stroke, mould space and options are agreed after reviewing your component, mould and process, and are stated in the quotation and machine specification.What Can Be Customised on the 100 Ton?
The clamp and mould area, the injection unit and screw, insert loading and shuttle or rotary working, the control sequence and interlocks, and automation such as part removal, sorting, checking or simple assembly.
Can Pratishna Build the Machine Around My Existing Mould?
Often yes. Share the mould drawing, dimensions, height, ejection and any core-pull or insert requirements, and Pratishna Engineers will check whether the machine can be built around it.If 100 Ton Is Not the Right Size, What Other Options Are There?
The custom range also includes 75 Ton and 120 Ton platforms. If a standard machine suits the part, the E, C and H Series horizontal machines or the PV and PVDL vertical machines may be the better answer, and Pratishna Engineers will advise which fits.Does Pratishna Provide Installation and After-Sales Support?
Yes. Installation, commissioning, operator training, spare parts and after-sales technical support are provided as part of Pratishna’s machine lifecycle services.How Do I Get a Price for the 100 Ton Custom Machine?
There is no fixed price, because each machine is configured for one application. Share your part drawing or sample, material, part weight, mould details, inserts or secondary operations, production quantity, cycle target and the process problem to solve, and Pratishna Engineers will evaluate the application and provide a quotation.
Related Blogs, Guides & Articles
Building an Injection Moulding Cell: Robot, Sorting and In-Line Checking
Injection moulding cell automation: what a cell includes, which tasks to automate first, in-line checks and a worked example of good parts per day.
Metal Insert Moulding Around Terminals, Pins and Bushes: What the Machine Needs
Metal insert moulding for terminals, pins and bushes: design rules, hoop stress, common faults and what the machine must do to hold and protect inserts.
Shuttle Table vs Rotary Table: When Two Stations Pay Off in Insert Moulding
Shuttle table vs rotary table for insert moulding: how two stations cut cycle time, when they do not pay off, and a worked output example per hour.
Special Purpose vs Standard Injection Moulding Machine: How to Decide
Special purpose vs standard moulding machine: the fit checks to run first, what a special build changes, and when options on a standard machine are enough.
Talk to Our Engineers
Planning a New Injection Moulding Project?
Share your component, material, mould and production target. Our engineering team will help you identify the right machine configuration.
- Machine Sales
- +91 99690 38542
- Service Support
- +91 97689 28259
- Sales Email
- enquiry@pratishnaengineers.com